Custom gear development for a European cash handling machine

A European manufacturer of cash handling equipment was developing a new series of banknote processing machines and needed a reliable partner to design and produce custom gears that could meet their strict performance and durability requirements. After an initial technical discussion, they chose Tiger Spare Parts Co., Ltd. for our engineering expertise, quality control standards, and ability to deliver custom solutions.

The client required gears with specific material properties, hardness, and dimensional tolerances to ensure smooth banknote feeding, low noise, and long service life in high‑volume environments. Our R&D and engineering team worked closely with the client to analyze their machine design, application scenarios, and performance targets.

We provided:

• Custom material selection and formulation
• Design optimization based on the client’s machine specifications
• Prototyping and testing to verify performance
• Adjustments based on the client’s feedback
• Mass production with strict quality control

During the development process, we conducted multiple rounds of testing, including wear resistance, friction coefficient, and life cycle tests, to ensure the gears would perform reliably under real‑world conditions. The client visited our factory to review the prototypes and production process, and our engineers provided technical explanations and training on installation and maintenance.

After successful validation, the client placed a volume order for the custom gears. They reported that the new components significantly improved the feeding stability of their machines and reduced maintenance frequency.

This project demonstrates our capability to support customers with custom component development for leading cash handling and ATM equipment brands, including Diebold Nixdorf, NCR, Wincor, Fujitsu, Hyosung, GRG, Hitachi, Glory, NMD, OKI, and others.

If you have a custom component requirement for your cash handling or ATM equipment, our engineering team is ready to work with you from design to mass production.